 Hopper Dryer
The moisture in the Plastic Resins (Hygroscopic and Non-Hygroscopic) will effect the surface finish and quality of the molded component. We have designed a compact and economical HOT AIR HOPPER DRYER to overcome this problem.
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* Drying capacities ranges from 25 Kgs to 100 kgs. |
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* Direct Machine mounting |
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* Tubular type heaters for longer heater life |
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* Solid state temperature controller for reliability |
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* Process air temperatures to 150°C and higher with options |
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* Fiber glass insulation optional |
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* Low power consumption |
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* Specially designed diffuser cone for uniform heating and drying |
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* Detachable air distribution system for easy cleaning |
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Technical Specifications
Model |
Hopper Capacity
Kgs. |
Heater Load
KW |
Blower Load
KW |
Dimensions |
Dia
mm |
Height
mm |
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HAHD-25 |
25 |
3 |
0.16 |
475 |
750 |
HAHD-50 |
50 |
4.5 |
0.16 |
475 |
1000 |
HAHD-75 |
75 |
6 |
0.18 |
550 |
1250 |
HAHD-100 |
100 |
9 |
0.37 |
550 |
1500 |
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Hopper Dryer Attachments:
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We offer an unique system to convert existing hopper into dryer just be replacing the top lid of the existing hopper. |
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| Features |
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* Heat insulated air duct |
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* Thermostatic control of temperature |
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* Economical and low power consumption |
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* Easy to fix over the existing hopper |
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* Modular type heating element for effective and efficient heat transfer |
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| Technical Specifications |
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Dimensions |
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Model |
Duct Depth(mm) |
Duct Dia(mm) |
Base Dia(mm) |
Heater load (Watts) |
Volts |
PF-50 |
300 |
50 |
50 |
475 |
750 |
PF-60 |
300-400 |
60 |
120 |
475 |
1000 |
PF-70 |
450-600 |
70 |
140 |
550 |
1250 |
PF-90 |
600-900 |
90 |
180 |
550 |
1500 |
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| Insulation Jackets : |
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Elmec Insulation jackets are made up of 3 layers. Inner layer is made of fibre glass cloth, Middle layer is made of 50 mm thick fibre blanket, Top layer is made of abrasion proof glass fabric which resists both dirt and plastic material. All these material can withstand temp upto 600° C. These insulation jackets are made with holes and cutouts wherever it is required and so it is easy to install over the barrels of Injection, Extrusion and Blow molding machines. |
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| Features |
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* Reduces power consumption from 20% - 30% |
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* During the process, the heaters are switched off for long time, thereby increasing heaters life. |
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* Working atmosphere remains more comfortable. |
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* Initial heat up time decreases considerably. |
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* These insulation jackets have special fixing arrangements, so that they can be easily removed and fixed. |
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* These insulation jackets can serve for a very long period, due to abrasion proof materials. |
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| When Ordering Please Specify : |
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| * Outside diameter and width of the heater |
| * Type and position of the terminal |
| * Drawing where special type of holes or cutout required |
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| Ovens : |
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The presence of moisture in palletized plastics results in impairments such as poor surface quality, internal voids & loss of physical properties. These defects can be overcome by removing the moisture by preheating the plastic material using ELMEC PRE-DRYERS |
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| Features |
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Rugged construction ensures longer life |
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High speed blower for effective and uniform drying of granules |
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Solid state Temperature Controller/Thermostat |
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Complete heat insulated walls |
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Modular type heating element for effective and efficient heat transfer |
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Low power consumption |
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| Technical Specifications |
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Dimensions |
Model |
Capacity(Kgs |
No of Trays |
Heater Load(KW) |
Blower Load (KW) |
Max Temp°C |
B(mm) |
D(mm) |
H(mm) |
PF-15 |
15 |
3 |
1.5 |
NIL |
160 |
660 |
560 |
400 |
PF-25 |
25 |
5 |
3 |
NIL* |
160 |
660 |
560 |
660 |
PF-50 |
50 |
10 |
6 |
0.37 |
160 |
760 |
840 |
1300 |
PF-100 |
100 |
20 |
12 |
0.37 |
160 |
1600 |
840 |
2300 |
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Control Panel |
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Control Panels for controlling heater output are offered with digital/analog temperature controller, thermocouples, and necessary indicating devices. They can be made strictly as per customer specifications |
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| Mould Temperature Controllers |
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One of the important factor, to be considered in moulding of engineering thermoplastic materials is mould temperature. It is very essential to maintain optimum temperature in the mould while processing, to obtain perfect and precision moulded component. Elmec Heaters & Controllers has designed a compact mould temperature controller that heats and cools the mould to maintain optimum temperature in the mould.
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| Features |
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* Compact and fully automatic unit. |
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* Circulating media is oil (water -optional) |
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* Automatic water cooling to maintain thermal stability. |
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* Safety Thermostat to safeguard, the unit in case of failure of temperature controller. |
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* Efficient temperature control up to ± 2 °C (± 0 °C is also possible) |
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Controller
Specifications |
Model |
PMTC-3 |
PMTC-6 |
PMTC-8 |
PMTC-12 |
PMTC-16 |
Oil
Capacity (Ltrs) |
25 |
35 |
40 |
50 |
60 |
Pump
pr (ksc) |
6 |
6 |
6 |
8 |
8 |
Flow
rate (LPM) |
21 |
41 |
41 |
40 |
40 |
Heater
Load (KW) |
3 |
6 |
8 |
12 |
16 |
Cooler
Cap (kcal/hr) |
2500 |
3000 |
4000 |
5500 |
9000 |
Motor
Rating (HP) |
0.75 |
1 |
1 |
1.5 |
1.5 |
Max
temp (C) |
120 |
180 |
180 |
250 |
250 |
Length
(mm) |
750 |
750 |
750 |
1200 |
1500 |
Breadth
(mm) |
400 |
450 |
450 |
500 |
600 |
Height
(mm) |
630 |
630 |
700 |
1000 |
1250 |
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